Timing belt and pulley
Description
Timing belt drives ensure quiet operation and synchronous power transmission. Because they are maintenance-free, these drives are highly cost-effective. Due to changing requirements and considering the latest developments, there are a large number of different profiles, belt types, and pulleys available on the market. When non-positive drives (e.g., V-belt systems) are replaced, it is worth considering whether a conversion to a positive power transmission can be allowed from a safety perspective (some drives require slipping under overload). Selection and Sizing: The material of the belt and the type of timing belt must be chosen with consideration for the specific situation (e.g., required characteristics related to the machine or the environment). There are performance tables and a user-friendly calculation program to assist you in selecting the correct size. Small pulley diameters shorten the lifespan, and at least 6 teeth should be engaged at all times. When consulting the performance tables, various application-specific operating factors should be taken into account. Installation and Maintenance: At least one pulley must be equipped with flanges. The shafts must be parallel (deviation < +0.5°). The belt should not be overloaded during installation. Adequate adjustment options in the system should be provided for the assembly and adjustment of the ideal belt. Belt Tension: Each belt requires a certain pretension, depending on the type of belt, pulley diameter, center distance, and the tangential force to be transmitted. The total sum of tension and peripheral force should not exceed the allowed tensile strength of the belt. Belt tension is best adjusted by changing the center distance. Alternatively, a smooth idler pulley on the outside or a toothed one on the inside of the belt can be used for adjustment. Efficiency: Depending on the type of belt (flexibility) and the number of teeth on the pulley (bending), the efficiency can reach 98%. Belts with tension cords made of fiberglass (HTD and Inch) are particularly flexible.
Selection and sizing
The belt material and timing belt type must be chosen taking into account the specific situation (e.g. required characteristics related to the machine or the environment). There are performance tables and an easy-to-use calculation program to help you select the right size. Small pulley diameters shorten lifetime. And at least 6 teeth must be engaged at any time. When consulting the performance tables, several application-specific operating factors must be taken into account.
Assembly and maintenance
At least one pulley must be equipped with flanges. The axes must be parallel (deviation < +0.5°). The belt must not be overloaded during installation. For mounting and adjustment of the ideal belt, sufficient adjustment options must be provided in the system..
Belt tension
Each belt requires a certain pretension, depending on the type of belt, the diameter of the pulleys, the center distance and the tangential force to be transmitted. The total sum of the tension and the peripheral force must not exceed the permitted tensile force of the belt. The belt tension can best be adjusted by changing the center distance. Otherwise, a smooth idler pulley on the outside or a toothed one on the inside of the belt can be used for adjustment..
Efficiency
Depending on the type of belt (flexibility) and the number of teeth on the pulley (bending), the degree of efficiency can reach 98%. Belts with tensile bands made of fiberglass cords (HTD and Inch) are particularly flexible..
Some products in this category
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16232200
Maedler Timing belt pulley T5 material aluminium 22 teeth for belt width 16mm 27 T5/22-2 |
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16232500
Maedler Timing belt pulley T5 material aluminium 25 teeth for belt width 16mm 27 T5/25-2 |
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16232600
Maedler Timing belt pulley T5 material aluminium 26 teeth for belt width 16mm 27 T5/26-2 |
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16232700
Maedler Timing belt pulley T5 material aluminium 27 teeth for belt width 16mm 27 T5/27-2 |
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16232800
Maedler Timing belt pulley T5 material aluminium 28 teeth for belt width 16mm 27 T5/28-2 |
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16233200
Maedler Timing belt pulley T5 material aluminium 32 teeth for belt width 16mm 27 T5/32-2 |
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16233600
Maedler Timing belt pulley T5 material aluminium 36 teeth for belt width 16mm 27 T5/36-2 |
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16234000
Maedler Timing belt pulley T5 material aluminium 40 teeth for belt width 16mm 27 T5/40-2 |
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16234200
Maedler Timing belt pulley T5 material aluminium 42 teeth for belt width 16mm 27 T5/42-2 |
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16234400
Maedler Timing belt pulley T5 material aluminium 44 teeth for belt width 16mm 27 T5/44-0 |
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16234800
Maedler Timing belt pulley T5 material aluminium 48 teeth for belt width 16mm 27 T5/48-0 |
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16236000
Maedler Timing belt pulley T5 material aluminium 60 teeth for belt width 16mm 27 T5/60-0 |
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16237200
Maedler Timing belt pulley T5 material aluminium 72 teeth for belt width 16 mm 27 T5/72-0 |
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16238400
Maedler Timing belt pulley T5 material aluminium 84 teeth for belt width 16 mm 27 T5/84-0 |
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16239600
Maedler Timing belt pulley T5 material aluminium 96 teeth for belt width 16 mm 27 T5/96-0 |
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16241000
Maedler Timing belt pulley T5 material aluminium 10 teeth for belt width 25mm 36 T5/10-2 |
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16241100
Maedler Timing belt pulley T5 material aluminium 11 teeth for belt width 25 mm 36 T5/11-2 |
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16241200
Maedler Timing belt pulley T5 material aluminium 12 teeth for belt width 25mm 36 T5/12-2 |
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16241300
Maedler Timing belt pulley T5 material aluminium 13 teeth for belt width 25 mm 36 T5/13-2 |
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16241400
Maedler Timing belt pulley T5 material aluminium 14 teeth for belt width 25mm 36 T5/14-2 |
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